If you are thinking about having a crane serviced, you should know a few things. Some of the major points of crane servicing include preventive maintenance and frequent inspections. You should also know about the various forms and ways to capture data.
Preventive maintenance
Preventive maintenance is an important element in crane servicing. It is an effective way to extend the life of your equipment and reduce breakdowns. Also, it can increase the reliability and efficiency of your equipment.
The best preventive maintenance practices should involve regular inspections. These checks can help identify any problems in your equipment before they become costly breakdowns.
A good way to ensure this is to develop a detailed inspection plan for your equipment. This will allow you to identify any potential hazards and to keep your crane in top shape.
The proper inspection methods and techniques can extend the life of your crane and improve safety. For example, you can perform a quick check of your brakes every day to avoid accidents and other potential hazards. In addition, you can take time to examine the hooks and hoists to ensure that they’re in working order.
Cranes are heavy and expensive, and they require proper care. An active inspection program will save you money, time, and effort.
Frequent inspections
If you service a crane, you must be careful to perform frequent inspections. This will help to avoid accidents and reduce the costs associated with reactive repairs. You can have an in-house employee or outside expert perform the inspections. Depending on the type of crane you operate, you might want to follow the manufacturer’s maintenance schedule.
Cranes can be extremely dangerous if they aren’t regularly inspected. Performing frequent inspections can identify any problems that could lead to fatal accidents.
Aside from the dangers, there are also other factors that can affect the lifespan of a crane. These include the chemical environment in which the crane is operating, as well as its type of use.
Typically, overhead cranes are used for manoeuvring bulky loads around work spaces. They are usually operated at low speeds for precise handling. However, if the load exceeds its weight capacity, they must be inspected on a regular basis to make sure that they don’t cause accidents.
Digital forms and data capture
Digital forms and data capture has become an important part of crane servicing. These systems improve operational visibility and streamline the documentation process. As well as providing new data types, digital forms also ensure consistent and efficient data entry. This has resulted in 40% less administrative time per week.
These systems can include a range of features including conditional logic, the ability to scan in-field data, and the capability to host digital checklists. However, it is crucial to remember that digital documentation must still meet OSHA’s crane inspection retainage requirements. It can also be useful to have a complete overview of the job site, including a daily inspection summary view. Having a detailed summary for a specific timeframe makes it easy to identify assets that need attention.
One form that can be particularly helpful is QR Mobile Data. This data can be used for asset tracking, inspections, and equipment maintenance. A smartphone or other device can be used to scan a QR code and capture the information. Alternatively, you can use a Bluetooth tag to capture data on the go.
Rebuilding a crane
If your crane is showing signs of failure, it may be time to rebuild it. This can be a cost-effective alternative to purchasing a new crane.
Whether you are considering replacing a broken crane or just replacing parts, you’ll need to take into consideration how much downtime it will cause. It is also important to assess the overall costs of repairs.
Some insurance companies will ask you to get quotes from two different repair companies before they will cover the cost. They will also want to ensure the repairs are completed as quickly as possible. However, they won’t specify which company to work with.
Often, workplaces are short on time and are busy. Getting a professional to check your crane is a good way to avoid a costly accident.
Having a qualified mechanic check your equipment is important to getting it repaired in a timely manner. In addition to having the proper tools, it is important that a repair technician has the necessary training to do the job.